Flexus AG

SAP Intralogistics.
Inbound 2 Outbound.
With SMARTLOOP.

Inbound to outbound – Flexus SmartLoop accompanies you along the entire intralogistics process.
From yard & yard management to loading control: comprehensive SAP solutions that digitally connect every process step and make it controllable in real time.

No media break. No gaps. Only continuous material flow.

Step 1 – Yard & yard management

Digital control of all factory site processes.

Delayed trucks interrupt planning and block entrances/exits. Confusing yard occupancy and manual paper processes cost time and transparency. With FlexYard, notification, check-in/out, barrier and ramp control are automated – fully SAP-integrated.

FlexYard Yard Management – SAP-based yard and ramp planning
Self-service driver terminal / app (pre-registration, check-in/out)
Slot management / time slot control for truck allocation
Gate cockpit (dashboard for locks, gates, scales)
Real-time tracking of vehicles & resources
SAP Yard Reports & KPI evaluations
Step 2 – Delivery & goods receipt

Efficient processing of deliveries: Scanning, checking and booking directly at the gate.

Media disruptions (paper/Excel) delay incoming goods. Incorrect stock bookings without real-time data and delayed material flow due to a lack of transparency cost money every day. Your employees record pallets via mobile app, barcode/RFID and assign them digitally – Flexus prevents booking errors and bottlenecks right at the ramp.

Mobile goods receipt apps (SAP EWM/WM) for immediate posting
Barcode/RFID solutions (scanner integration)
FlexMobile SAP EWM/WM apps (goods receipt posting, quality control)
ASN/delivery notification import & automatic booking
Photo and signature documentation (e.g. defects)
Synchronization with SAP EWM/Warehouse
Step 3 – Storage

Optimum warehouse management with real-time stock levels.

Inaccurate stock levels due to delayed bookings, inefficient use of storage space and a lack of transparency regarding the current stock status are daily challenges. Flexus apps provide digital support for storage, stock transfer and stocktaking – for accurate stock levels and efficient space utilization.

Putaway app and stock transfer app (SAP EWM/WM)
Dynamic storage location management
RFID tracking and barcode scanning (handling units)
Mobile inventory apps (FlexMobile) with counting, correction
Cyclical inventory control (sampling, cycle counting)
Replenishment control (automatic)
Step 4 – Production logistics & WIP

Just-in-time production supply with complete transparency for all WIP materials.

Production downtimes due to missing parts, non-transparent work-in-progress (WIP) inventories and high manual control and feedback effort slow down your production. From manual call-off to automated supply – flexible material flow management for end-to-end production logistics.

Production supply apps (SAP PP / SAP EWM)
WIP warehouse management – precise management of unbooked materials
Flexible Kanban / material call-off (SAP PP integration)
Mobile order picking for production orders
Feedback app (recording consumption/production in SAP)
FlexGuide4 transport guidance system for WIP supply
Step 5 – Picking

Fast, error-free picking – digitally guided.

High error rates with manual picking, long walking distances and time-consuming training of new employees cost efficiency. Employees are shown optimized picking orders and routes. FlexMobile apps ensure that every part is picked correctly.

FlexMobile picking app (multimedial)
Pick-by-scan: barcode-controlled order management
Pick-by-voice integration for hands-free working
Multi-order, batch or cluster picking methods
Route optimization and routing
FlexYard / Shipping preparation: Loading preview and grouped packaging
Step 6 – Loading & shipping

Digital loading control – the right goods on the right truck.

Incorrect loading due to a lack of control, no documentation of load securing and a lack of real-time transparency in the shipping status are critical risks. Photo and load securing certificates are automatically recorded and documented – seamlessly and audit-proof in SAP EWM.

Loading app (FlexMobile) for SAP EWM – mobile scanning during loading
Mobile loading control (check of all HU/packaging units)
Documentation of load securing (photos, digital signatures)
Automatically generated loading report (PDF, archive in SAP)
Stacker terminals or handhelds freely selectable (incl. back of hand scanner)
Loading reporting & dashboard (delivery in SAP)
Act now!

Ready for smart intralogistics? Talk to us.

Whether new implementation, project standstill or partial success – we step in flexibly. Thanks to our modular SmartLoop architecture, we accompany you exactly where you need support – or take over the entire process.

Smooth integration into existing SAP landscapes
Takeover of ongoing or stalled projects
Flexible, modular expansion of your system